Our Services
Take a concept from design to product
Designing and creating your product need not be difficult. At Orion Engineering we can design and advise at every stage in the development of your product.
Our Services
Looking for assistance with approval authorities?
At Orion Engineering, we can guide you through submissions to approval authorities, ensuring your product passes the quality testing
Our Services
Struggling to find suitable test facilities or materials?
We can help you source exactly what you need locally to your business
Firework display in Nantwich
We are celebrating our 30th year of trading this year!
Discover what we can do for your business. Contact us to discuss your requirements today!

Discover Our Services

Design & Draughting

Our Services have Design Engineering built into them and that is what we do best. We can produce designs, 3D models and 2D drawings for a wide variety of customers and industries. A speciality is valves for building, water, oil and gas services. This includes globe, ball, air eliminator, pressure reducing and safety valves. Special items include a sampler for a mass spectrometer. Production fixtures and tooling designs are also produced. For your 3D Modelling requirements, we can create 3D models from ideas, sketches and drawings. These can be used to print a 3D model sample. 2D Draughting is tailored to your requirements. Paper drawings of electrical circuit diagrams can be redrawn using Autocad. Mechanical components can be modelled and redrawn using Inventor. Illustrations for marketing purposes are produced on request. Autodesk software is used, so files can be supplied in Autocad, Inventor, dwf or plain pdf format.

Plastic Moulding Design

As part of Our Services, designing plastic items, fittings and components is an area that we have a great deal of experience with, having created many different items over the years. For example, some of the products designed are gas and electricity meter boxes, products for building services, manhole covers and recyclable utensils and containers.

Finite Element Analysis

As part of Our Services, Finite Element Analysis is available to use for refinements and improvements on the 3D model. Normally uses the linear method. Can use the non-linear method where required.

Water Regulations Advisory Scheme

Material and product approvals have been applied for on behalf of clients. Examples of successful applications include safety valves, anti-vacuum and other related boiler valves.

Pressure Equipment Directive Approval

Gaining, maintaining and renewing approvals for products that fall under the Pressure Equipment Directive is also an area of expertise.
Firework display in Nantwich
We are celebrating our 30th year of trading this year!
Discover what we can do for your business. Contact us to discuss your requirements today!

Example Work

Our Services - 2D Draughting
Our Services - 3D Modelling
Our Services - Finite Element Analysis

Second Favourite Place…….?

Mallard, Second Favourite Place…….?
Mallard

I was recently informed that we are staying overnight at the youngsters’ house.  Then going on a surprise trip.  This was to be a late birthday present.  Possibly my second favourite place…….?

After an early start, we arrived at our destination in York. We are at the National Railway Museum.   The photograph shows (in my opinion) one of the star attractions.    All train buffs will recognise the locomotive.  For the uninitiated, the locomotive is Mallard.  The world’s fastest steam locomotive.

On the way there, the visit conjured up memories from a very early age.  A long time ago, when in primary school, we visited London on a two day trip.  One of the stops on the tour was a visit to the Museum Of British Transport at Clapham.  On display amongst other exhibits was Mallard.  The memory I took away from Clapham as a youngster, was that it was dark, gloomy and silent.  I hoped that York would be a different.

Indeed it was. First stop in the Great Hall was for a cup of coffee and a piece of cake.  The Great Hall is where most of the engines are displayed.  It was light and vibrant. Most but not all of the engines were displayed around the turntable.  There is one exhibit of local significance.  A small narrow gauge locomotive called Pete.  It is a surviving engine of the Crewe Works internal railway. Now long gone but emphasised just how vast the Crewe Works site was.

One of the other stars in the Great Hall is Rocket.  Although it looks different from textbook illustrations.  The display explains that the locomotive was continually modified to increase performance until it was superseded.  Not unlike product development today.

The Station Hall is very impressive.  It was dark, but not gloomy.  Simulating a working station.  A nice clock at the entrance.  Some impressive trains stationed at the platforms’.  The side exhibits are also very informative.  Enjoyed a very nice lunch there.

The North Shed is packed with train memorabilia of all sorts.  Very impressive collection.  We skipped the Flying Scotsman VR experience as we had to keep an eye on the youngster.  The signalling display was also very interesting.

The internal and the outside play areas’ were voted a hit by our granddaughter. The catering facilities are excellent.  Although there is building work taking place this did not detract from the visit.  Although I hope the large steam crane outside is restored soon.  It looks a bit forlorn at present.

Recommend that you visit as there is plenty to see.  It is suggested that you book a time slot to visit online and admission is free.  This is similar to the system Jodrell Bank use.  Definitely my second favourite place!

While the company is not as old as some of the exhibits in the museum, we are available to discuss future work!

Free Engineering Data!

Polo Score, graphical representation of data.
Polo Score

Yes, you heard correctly, free engineering data!

I have been meaning to post this for a while, but finally got around to it.

There have been a few times where I have been working on something.  Then found that I need information that is not readily to hand.

So, where do you look on the web for free engineering data?

Manufacturers’ web sites are useful as they may give dimensional data. Some are now supplying 3D models in a range of formats.  There is also a site where manufacturers’ can post models for engineers to download.  You have to register, but this has proved useful.  The site is TraceParts

If you cannot find a manufacturers site then try RoyMech.  Covers mainly British Standards areas.

If  you need SWG equivalents, there is a very nice chart on The Engineering Toolbox.  Calculators for various engineering functions are available as well.

Another site for information such as ACME thread data is Engineers Edge.  Also has an engineering supplies and book shop as well.

For stainless steel, the British Stainless Steel Association has an excellent website.

Sadly the Copper Development Association in the UK apparently no longer exists. Not sure if the handbooks on copper and brasses can be downloaded now.

If you need data for an FEA program then MatWeb  may be suitable.  Although UK specifications can be hard to find.

Wikipedia also contains some information on engineering subjects.

Some of my customers have found the sites helpful.

So, where do you look on the web for free engineering data?

Visit to the Lovell Telescope

It was my Birthday earlier in the week. Thank you to those who wished me Happy Birthday! 👍

Myself and the wife decided to skip work. We then set the mobile phones’ to airplane mode and pay my favourite place, the Lovell Telescope a visit.  It is a testament to one man’s vision, Sir Bernard Lovell. Along with the man who turned that vision into reality, Sir Charles Husband.

You have to book a time slot to visit and for the film show, which we did. Thoroughly enjoyed the IMAX style free and paid shows in the Space Dome. On this visit we skipped the First Light Exhibition (take too long to get around). Then made a beeline to the Planet Café. This time for a piece of cake and a deluxe hot chocolate. The hot chocolate was filled with mini marsh mallows and cream (very nice) 😎.

We walked around the telescope, taking pictures. Alongside the telescope, we looked at the prints of restored Gemini photographs and some short films in the Space Pavilion.  One of the films shows the innards of the telescope. With some lucky staff walking in the bowl of the telescope!

Note to self, must visit more often. 😎

Thoroughly recommended that you pay a visit if you are in the area.   The children will also enjoy interacting with the exhibits.  As it is in the middle of the Cheshire countryside, it is quiet as well as radio quiet. For those who are green fingered there is also the Arboretum to walk around, weather permitting.

The photograph conveys what three thousand tons of steel looks like, precisely guided.

See the website for details.  https://www.jodrellbank.net/visit

The Lovell Telescope
The Lovell Telescope

 

MMAS – Troodon® Making Material Analysis Simple

Background

MMAS - Troodon® Making Material Analysis Simple! started with a customer request.  That was to find a quick and easy method of material analysis for foundry samples in house.

There was nothing suitable found that met all the requirements described.  So I started the journey the company is now on, to create a solution and ultimately a usable product.  Therefore MMAS - Making Material Analysis Simple!  We call it Troodon® and it will be about the size of a large mobile phone.

The video explains in more detail: -


Patents EP3559977 & US 10,712,296 granted.

For further details and to join our mailing list, please enquire here.


    Graduation!

    FINALLY, I attended and celebrated my Graduation for MSc by Research! Thoroughly enjoyed the day, not dampened by the rainy and snowy weather. Thanks to the University of Huddersfield for a well organised and enjoyable ceremony and reception.

    Our Services - MMAS, Making Material Analysis Simple!
    Celebrating at the Reception!

    Looking forward to pushing ahead with the project!

    From Concept to Use in Action

    From Concept to Use in Action. This is a small demonstration of what can be done with 3D printing.  Wild Films Ltd needed an attachment to fit a reflex focusing sight onto their camera. This is to assist with capturing fast moving objects and animals in the frame.  After trying some concepts in wood, they approached the company to model and refine the concept.  It will be 3D printed.

    The concept was 3D Modelled  in Autodesk Inventor from the sample. An stl file was exported from the model and sent to a 3D printer. The printed item was sprayed black to fit in.  The component can be seen fully attached to the camera handle.  A picatinny rail was mounted to the top to allow quick release of the reflex sight.

    Below are images of each stage of the component's design and creation.

    From Concept to Use in Action
    3D Model of the Camera Sight Adaptor
    From Concept to Use in Action
    Actual 3D printed component as received.
    From Concept to Use in Action
    The component sprayed black to blend in.

    3D printing is ideal for this sort of work.  Although like anything else it has it's limitations. Thanks to Wild Films Ltd for allowing this widget to be discussed.

    Events

    Orion Engineering Trophy

    In 2011 the company began sponsoring a tournament at Cheshire Polo Club.  The event is the Orion Engineering Ltd Trophy.  This is an annual tournament which we have successfully run over the past few years.   It is intended to be a thank you to clients, family, friends, and a fun event.

    The trophy and prizes are commissioned for the winners from Jennifer Gater.  Jennifer is a traditionally trained wood carver who uses antique hand tools to carve rocking horses, clocks and other pieces, as well as restoring rocking horses.

    Photographic coverage of the event is provided by Wild Films Ltd.   Wild Films Ltd cover the polo action, presentations and portraits of guests for us.

    Orion Engineering Ltd Trophy Polo Action, with the Trophy in the foreground.
    Orion Engineering Ltd Trophy Polo Action, with the Trophy in the foreground.
    Orion Engineering Polo Trophy
    Orion Engineering Polo Trophy
    Orion Engineering Ltd Trophy Winners 2025. Photograph by Nigel Pugh.
    Orion Engineering Ltd Trophy Winners 2025

    Wrenbury & District Model Railway Club Open Doors Event

    This year, the company has also been one of the sponsors’ for the Wrenbury & District Model Railway Club Open Doors Event. The club also has layouts in O gauge, OO guage, an addition modular OO layout, N gauge and an 009 gauge layout. The short video below gives a view of the main OO layout.

    Open Doors Event 2025

    About

    Paul Gater

    Paul Gater

    Managing Director
    Paul Gater

    Orion Engineering Ltd was founded in January 1997 by Paul Gater. Paul is a member of the IET who is listed with the Engineering Council as an Incorporated Engineer.  To aid engineering research work, Paul also joined the Institute of Physics as a member.

    Utilising his experience, the company has been able to provide design and development services to a wide range of clients.  Flexibility in providing solutions for clients is key to Orion Engineering.  This ensures that the service each client receives is bespoke.  Every client can be assured of confidentiality and discretion throughout the project.

    His career began in engineering at Foden’s in 1973, where he started as a craft and later a technician apprentice.  Finished training with an HNC in Mechanical Engineering.   After finishing his apprenticeship, Paul became a Production Planning Engineer at their site in Sandbach, Cheshire.  Part of the job included designing jigs, fixtures, tooling and forgings.

    Jigs, fixtures and tooling were also designed for Donald Brown (Brownall) Ltd in 1981 after leaving Foden Ltd.   Briefly worked for RS Design Ltd in 1982 as a Methods/Estimating Engineer and Design Draughtsman.  Paul was invited back by Donald Brown (Brownall) Ltd in 1983 as a Design Draughtsman.   In this position, Paul designed a number of items for use.  Such as laboratory taps, industrial fittings, valves and meter fittings until 1996.  Further education in business resulted in him receiving an MSc in Management Studies.  Awarded MSc by Research recently.

    In January 1997 he decided to establish his own company and founded Orion Engineering Ltd – and the rest, as they say, is history!

    Contact

    For a free, no obligation discussion of your requirements,

    Contact us by email first or phone below.

    pgater@orionengineeringltd.co.uk

    01270 627110

    07944883755

    Meetings by teleconferencing, Zoom or Teams are available by arrangement.

    Business hours,  Monday to Friday 9.00am to 5pm

    Saturday and Sunday closed.

    Contact outside of business hours by email only.

     

    Registered Office

    101 Millstone Lane,

    Nantwich,

    Cheshire,

    CW5 5PH.

    Registered in England No. 03298855

    VAT Number 207 1550 41

    ICO No. ZB247353

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